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Portal:Engineering

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The Engineering Portal

The steam engine, the major driver in the Industrial Revolution, underscores the importance of engineering in modern history. This beam engine is on display in the Technical University of Madrid.

Engineering is the practice of using natural science, mathematics, and the engineering design process to solve technical problems, increase efficiency and productivity, and improve systems. Modern engineering comprises many subfields which include designing and improving infrastructure, machinery, vehicles, electronics, materials, and energy systems.

The discipline of engineering encompasses a broad range of more specialized fields of engineering, each with a more specific emphasis on particular areas of applied mathematics, applied science, and types of application. See glossary of engineering.

The term engineering is derived from the Latin ingenium, meaning "cleverness". (Full article...)

Engineers, as practitioners of engineering, are professionals who invent, design, analyze, build and test machines, complex systems, structures, gadgets and materials to fulfill functional objectives and requirements while considering the limitations imposed by practicality, regulation, safety and cost. The word engineer (Latin ingeniator, the origin of the Ir. in the title of engineer in countries like Belgium, The Netherlands, and Indonesia) is derived from the Latin words ingeniare ("to contrive, devise") and ingenium ("cleverness"). The foundational qualifications of a licensed professional engineer typically include a four-year bachelor's degree in an engineering discipline, or in some jurisdictions, a master's degree in an engineering discipline plus four to six years of peer-reviewed professional practice (culminating in a project report or thesis) and passage of engineering board examinations. (Full article...)

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Tungsten arc welding

Gas tungsten arc welding (GTAW, also known as tungsten inert gas welding or TIG, and heliarc welding when helium is used) is an arc welding process that uses a non-consumable tungsten electrode to produce the weld. The weld area and electrode are protected from oxidation or other atmospheric contamination by an inert shielding gas (argon or helium). A filler metal is normally used, though some welds, known as 'autogenous welds', or 'fusion welds' do not require it. A constant-current welding power supply produces electrical energy, which is conducted across the arc through a column of highly ionized gas and metal vapors known as a plasma.

The process grants the operator greater control over the weld than competing processes such as shielded metal arc welding and gas metal arc welding, allowing stronger, higher-quality welds. However, TIG welding is comparatively more complex and difficult to master, and furthermore, it is significantly slower than most other welding techniques.

TAG welding (short for "tungsten argon gas welding") was the name given in the early 1970s to the then-novel and revolutionary method of rod welding previously problematic metals. TAG welding was then the use of a tungsten-tipped, arc-creating welding machine. The tip was centred in a shroud that fed argon gas around the tungsten tip to prevent the composition of the weld becoming oxidised and fragile. TAG welding used rods of a metal suitable for the material to be welded permanently together. The rods could be a metal coated in oil to prevent the rod oxidising if needed or in more complicated welding of metals the rod would be coated in a "flux" that was not an active flux but a method of protecting the welding rods from oxidisation during storage (the major examples of this were rods for welding; pure aluminium, duralumin, magnesium/aluminium alloy and stainless steel rods used for repairing ultra high grade carbon steel as in WW2 Sherman tanks). At this time the most prevalent use of TAG welding is in the production of higher-end aluminium alloy bicycles; these welds are clearly visible as ripples in the welded joint. Other than mostly bicycle production, TAG has been surpassed by the use of tungsten alloy tips and argon gas combined with other inert gases. TAG welding rods are now highly specific project metal alloy rods or more frequently mass production flexible "flux" cable/wire fed drum machines. These developments have rendered the TAG name as not specific and have fallen out of favour although the basic process remains the same.

TIG welding is most commonly used to weld thin sections of stainless steel and non-ferrous metals such as aluminium, magnesium, and copper alloys.

A related process, plasma arc welding, uses a slightly different welding torch to create a more focused welding arc and as a result is often automated. (Full article...)

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Putnam Machine Co lathe, machine shop, Hagley Museum
Putnam Machine Co lathe, machine shop, Hagley Museum
Credit: Ukexpat
A lathe is a machine tool that rotates the workpiece on its axis to perform various operations such as cutting, sanding, knurling, drilling, or deformation, facing, turning, with tools that are applied to the workpiece to create an object with symmetry about an axis of rotation.

Lathes are used in woodturning, metalworking, metal spinning, thermal spraying, parts reclamation, and glass-working. Lathes can be used to shape pottery, the best-known design being the potter's wheel. Most suitably equipped metalworking lathes can also be used to produce most solids of revolution, plane surfaces and screw threads or helices. Ornamental lathes can produce three-dimensional solids of incredible complexity. The workpiece is usually held in place by either one or two centers, at least one of which can typically be moved horizontally to accommodate varying workpiece lengths. Other work-holding methods include clamping the work about the axis of rotation using a chuck or collet, or to a faceplate, using clamps or dogs.

Examples of objects that can be produced on a lathe include candlestick holders, gun barrels, cue sticks, table legs, bowls, baseball bats, musical instruments (especially woodwind instruments), crankshafts, and camshafts.

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